Faced with the challenges of human error and inefficiency inherent in manual work processes, Smart Robots sought a solution to help improve quality control and productivity. In partnering with Orbbec, Smart Robots integrated Orbbec’s Femto Bolt 3D camera solution, setting the stage for precision, efficiency, and quality control across diverse industrial sectors. SRv3, the  core product of Smart Robots, is a digital assistant that enhances human operators, minimizing errors and boosting productivity.

The 3D vision sensor recognizes and promptly corrects operator actions, significantly reducing the chances of mistakes during manual tasks. Digital instructions via augmented reality or screen facilitate job rotation and expedite training, ensuring that operators are equipped with the right knowledge to perform tasks accurately. The solution, seamlessly integrated into the factory, gathers data and offers analytics for traceability, certification, and continuous improvement, further aiding in error reduction by identifying patterns and areas for enhancement in manual processes.

With a client base spanning automotive, OEM, electronics, HVAC, and pumps and valves, Smart Robots improves operational efficiency and eliminates errors. In fact, Smart Robots solutions provide a 99% reduction in errors.

Challenges

Manufacturing industries face pressure to minimize errors and maximize productivity. Previous solutions to these issues lacked real-time error detection and guidance capabilities, impacting process quality and productivity within companies. Human errors can also lead to scrapping or reworking products, affecting the overall efficiency and competitiveness of the manufacturing process.

Smart Robots identified this gap in the market and created innovative solutions with Orbbec’s Femto Bold camera that helped with precision and efficiency.

Solutions Delivered

The 3D vision product revolutionizes manual work processes by recognizing operator activities and verifying errors in real-time. This innovative solution combines 3D vision, augmented reality, and data analytics to provide instantaneous quality control, guidance, and traceability. With operators now guided and motivated by a digital workmate, Smart Robots’ solution delivers tangible benefits to its users. These include:

• Cost Savings: Potential yearly savings of up to $100k by eliminating scrap, rework, recalls, and image damage.
• Quality Improvement: 100% control over manual processes ensures enhanced product quality and minimizes errors.
• Certified Compliance: Traceability of each operation ensures conformity and provides a competitive advantage, particularly for OEMs.
• Efficiency Gains: 50% reduction in training time simplifies job rotation and enables flexible manufacturing.
• Data-Driven Continuous Improvement: Up to 10% efficiency savings through comprehensive visibility into production progress and strategic optimization of work cycles and line balancing.

Smart Robots has not only addressed the challenges inherent in manual work processes but has spearheaded a revolution in manufacturing operations. By seamlessly integrating Orbbec’s Femto Bolt 3D camera solution, Smart Robots has unlocked new levels of precision, efficiency, and quality control across diverse industries. The partnership between Smart Robots and Orbbec represents a shift in the way businesses approach manual work processes, and Smart Robots continues to shape the future of manufacturing, driving transformative results and ushering in a new era of productivity and efficiency.

In conclusion, the partnership between Smart Robots and Orbbec has not only addressed operational challenges but has also enhanced precision, efficiency, and quality control in manufacturing. With the integration of the Femto Bolt 3D camera solution, Smart Robots continues to shape the future of manufacturing, driving transformative results and ushering in a new era of productivity and efficiency.

Smart Robots is an innovative company, born out of the prestigious robotics research team of the Politecnico di Milano, of which it is also a spin-off, and has grown within the e-Novia industrial group, a venture building company with strong expertise in deep-tech technologies.

Product innovation remains pivotal in Smart Robots development activities, flanked by a solid operational and commercial structure. This enables the company to respond effectively to the needs of its multinational customers on a global scale. The enduring and effective customer relationships are strengthened by a network of local industrial partners, who support them with commercial, technical and service activities. With Smart Robots, customers can count on a partnership that combines product excellence, technological innovation and the highest quality service.